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Unit One Fundamentals of Manufacturing Techniques 机械制造基本知识1

Lesson 1 Machine Tools 机床1

1.1 The Engine Lathe 普通车床1

1.2 Drilling Machines 钻床3

Lesson 2 Milling Methods 铣削方法12

2.1 Introduction 引言12

2.2 Peripheral Milling 外圆铣12

2.3 Face milling 端铣14

Lesson 3 Grinding and Abrasive Machining 磨削及强力磨削19

3.1 Introduction 引言19

3.2 Grinding Wheels 磨轮19

3.3 Kinds of Grinding 磨削种类20

Lesson 4 Modern Steel-making Process 现代炼钢工艺25

4.1 Principal Steps of Steel-making Process 炼钢工艺的主要步骤25

4.2 Kinds of Steel-making Processes 炼钢工艺分类27

4.3 Ingot Casting 钢锭浇铸29

Lesson 5 Primary Processes and Casting 初加工工艺及铸造34

5.1 Introduction 引言34

5.2 Castings 铸件36

Lesson 6 P/M,Forging and Other Primary Processes 粉末冶金，锻造及其它初加工工艺45

6.1 Power Metallurgy 粉末冶金45

6.2 Forging 锻造46

6.3 Other Processes 其它工艺48

Lesson 7 Secondary Production Processes 精加工工艺53

7.1 Chip Removal 有屑切削53

7.2 Special Methods of Metal Removal 特种金属切削工艺54

Lesson 8 Forming of Plastics 塑料成型61

8.1 Hot Compression Molding 热压成型法61

8.2 Injection Molding 注塑成型法(注模法)61

8.3 Transfer Molding 传递模塑法62

8.5 Lamination 层压法63

8.4 Extrusion Forming 挤压成型法63

8.6 Casting 铸造法65

Lesson 9 Welding(1)焊接(1)70

9.1 Gas Welding 气焊71

9.2 Arc Welding 电弧焊72

Lesson 10 Welding(2)焊接(2)79

10.1 Resistance Welding 电阻焊79

10.2 Brazing 钎焊81

10.3 Other Welding Processes 其它焊接工艺83

Unit Two Fundamentals of Manufacturing Techniques 机械工艺基础88

Lesson 1 Fundamentals of Mechanical Design 机械设计基础88

1.1 The Meaning of Design 设计的含义88

1.2 Mechanical Engineering Design 机械工程设计90

1.4 Recognition and Identification 认知和确认91

1.3 The Phases of Design 设计过程91

1.5 Evaluation and Presentation 评价和展示94

Lesson 2 Engineering Design and Safety Factors 工程设计与安全系数99

2.1 The Design Process 设计过程100

2.2 Safety Factors in Engineering Designs 工程设计中的安全系数101

2.3 The Materials System 材料系统102

Lesson 3 Design Considerations(1)设计原则(1)106

3.1 Introduction 引言106

3.2 Safety Considerations 安全原则108

Lesson 4 Design Considerations(2)设计原则(2)117

4.1 Ecological Considerations 生态学原则117

4.2 Societal Considerations 社会学原则120

4.3 Overall Design Considerations 综合设计原则123

Lesson 5 Design Hints 设计须知128

5.1 General Recommendation 通用原则129

5.2 Specific Recommendation 特殊说明131

Lesson 6 Design Methodology 设计方法学135

6.1 Introduction 引言135

6.2 Science and Technology;Logic and Methodology 科学和技术；逻辑和方法学139

Unit Three Automation 自动化145

Lesson 1 Algorithm 算法145

1.1 Definition of Algorithm 算法定义145

1.2 Study of Algorithm 算法的研究147

Lesson 2 Numerical Control Software 数控软件154

2.1 Overview of Numerical Control 数控概述154

2.2 Requirements of NC Software 数控软件的要求155

Lesson 3 Transducers and Sensors 转换器和传感器160

3.1 Analog and Digital Transducers 模拟与数字转换器160

3.2 Use of Sensors in Programmable Automation 传感器在可编程自动化中的应用162

4.1 Introduction 引言170

Lesson 4 Automatic Control System 自动控制系统170

4.2 Open-loop Control System 开环控制系统171

4.3 Closed-loop Control System 闭环控制系统173

Lesson 5 Computer Numerical Control of Machine Tools 机床的数控182

5.1 Introduction 引言182

5.2 Numerical Control 数控183

5.3 Computer Numerical Control 计算机数控185

Lesson 6 Artificial Intelligence for Automotive Manufacturing 自动化制造领域的人工智能192

6.1 Applications 应用192

6.2 Research 研究193

Unit Four Modern Design and Manufacture 现代设计与制造197

Lesson 1 Flexible Manufacturing Systems 柔性制造系统197

1.1 History of Flexible Manufacturing Systems 柔性制造系统的历史197

1.2 Future Trends 未来趋势199

Lesson 2 Development from CAD/CAM to CIM从CAD/CAM到CIM的发展204

2.1 The State of the Art of CAD/CAM CAD/CAM的发展概况204

2.2 Computer-integrated Manufacturing 计算机集成制造205

Lesson 3 Tomorrow s Manufacturing Technologies 未来的制造技术213

3.1 Mechatronics and Smart Materials 机电一体化和智能材料213

3.2 Micromachines 微型机器215

3.3 Adding Intelligence 增加智能217

Lesson 4 Green Design(1)绿色设计(1)221

4.1 Ecodesign and Sustainable Development 生态设计和可持续发展222

4.2 Cleaner Production 清洁生产223

4.3 The Life Cycle Approach 生命周期方法230

Lesson 5 Green Design(2)绿色设计(2)230

5.1 The Ecodesign and Traditional Design 绿色设计和传统设计232

5.2 The Changes in Traditional Design 传统设计的变革236

Lesson 6 Product Design for Manufacture and Assembly 面向制造与装配的产品设计236

6.1 Introduction 引言239

Lesson 1 Engineering Drawings and Dimensions 工程图及尺寸(标注)243

Unit Five Others 其它相关知识243

6.2 Applications 应用243

1.1 Engineering Drawings 工程图244

1.2 Dimensions 尺寸(标注)246

Lesson 2 The Ceramics in the“Metal World”“金属世界”中的陶瓷253

2.1 Overcoming the Metal Mentality 摈弃金属情结253

2.2 Speaking a New Language 使用新的评价指标255

2.3 Design Impact 对设计的影响256

Lesson 3 Mechanisms of Fracture 断裂机理261

3.1 Theoretical Strength 理论强度261

3.2 Macroscopic Types of Fracture 宏观断裂类型262

Lesson 4 Marketing Research 市场调研272

4.1 The Nature of Marketing Research 市场调研的性质272

4.2 Definition of Marketing Research 市场调研的定义274

4.3 A Classification of Marketing Research 市场调研的分类275

参考文献280